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Build your own Turntable


The following piece was sent in to us by Lee Weldon after we asked the question "Which n gauge turntable was the best?". If you don't want to fork out your hard earned cash here is a brief description on how to build one.


Being a total cheapskate, and enjoying the challenge of making something out of nothing, I built my own turntable following an article that appeared in an old MR (sorry, don't have the date). The basic element is the pivot point, which this guy ingeniously built around a headphone jack. Carefully centring and levelling the male end on the turntable, he used a fast setting epoxy to permanently moor the table to the plug, he then installed the female end into the floor of the turntable pit. (I was able to find a head phone jack that is designed to install at 90 degrees to the cord, which has a large, very stable mounting surface that has screw mounts. No epoxy! (That was the guy's idea in MR). It's been a long time since I built it, but it looks like I use hot glue to stabilize the plug installation on the bridge. It also has a lower profile than I remembered, which would allow for a slimmer profile for the bridge.) The wiring terminals on the male jack went to the bridge track, and the female leads went to a DPDT, then on to the power supply. The DPDT allows for a simple means of reversing the bridge to match the stall polarity in the round house.

On mine, I used a relatively thick (.040 I think) evergreen stock for the bridge, reinforced on the inside with 3/16" x 1/8" Evergreen framing, detailed the plate joints with strip styrene, added a "planked" bridge deck with Evergreen scribed car siding, built a simple overhead structure out of strip and an operators shack on one end, and I had my turntable bridge.

For the pit, I got two embroidery hoops at Ben Franklin (6" diameter for my small turntable) used the middle, seamless piece for the circular wall, and a square piece of plywood for the floor. I laminated a piece of evergreen smooth sheet stock to the plywood, the using a good styrene cement, bonded the circular track to the floor. You need to get your hoops first, since the diameter of your bridge will be set by the hoop.

The circular track was the tricky part. Using a dremel, I carefully cut a section of Atlas flex track down the middle. I saved the side with the permanent rail, where the ties are more or less bonded to the rail. I flexed this in one direction a few times to get the "curve" established. I then scribed my base, marking the floor along the base of the embroidery hoop. Using my Plastruct glue, I bonded the ties just inside the mark, forming my circular running track. where the two ends come together, I nipped it, slipped on a rail joiner, and soldered it for a smooth curve, just as one would do laying track.

On the bottom of the bridge, I attached short lengths (1/8 to 1/4") of plastic tube stock, small enough that a standard axle from an Atlas metal wheelset would fit snugly, but still roll freely. I modified four wheelsets by pulling one wheel off, reversing it, and pressing it back on the axle with the flange facing the same way as the other wheel. This gives you a single tread width, but two flanges, which allow the bridge to track evenly through the slight irregularities in the pit track circle. The axles are set loosely into the tubes to allow them to glide in and out as the table turns.

After painting and detailing the bridge and the pit, simply insert the male plug under the bridge into the female jack on the floor, and press the two together. You'll have to make sure your four wheel assemblies are riding the rail, but once you do, you are good to go.

This is strictly a manual turntable design, although a little ingenuity from a modeller with a bigger junk box than I have could probably engineer some sort of drive into it. I was always to lazy and cheap to worry about automatic indexing, but someone could probably figure that out too.

The best part about it is the basically wireless connection between the bridge and the power supply. A 1/4" Radio Shack headphone jack is plenty sturdy, and can spin 360 degrees infinitely. As long as the DPDT aligns the polarity between the bridge and the stall or lead track, the design works great for me and my little 4 stall roundhouse.

The best part is I have a solid, easy to build, easy to operate turntable for about $15 worth of stuff. The only drawback is the headphone jack in the bridge requires a bit of headroom, so my bridge is a little taller, and the pit is a little deeper than might satisfy a rivet counter. This could easily be overcome on a longer bridge by tapering the side plates up from the centre to the ends. The overall depth of the pit on mine is about 3/4". The embroidery hoops are 3/8", so a taper out to a single hoop depth would look good. The centre female mount could also be easily recessed into the pit floor, allowing the male end to project below the visible plane of the pit floor.

Lee Weldon


Unfortunately Lee only has one picture of the turntable. If he gets the chance to take more they will be posted here. Click on it to enlarge. If you would like any more information then you can email Lee Weldon. Also you can visit Lee's website.

 

True to his word Lee has now sent in some detailed pictures of the Turntable.

See the new photos here.


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